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Precision Build-to-Print Polycarbonate Capsule Loading Cover

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Precision Build-to-Print Polycarbonate Capsule Loading Cover
Precision Build-to-Print Polycarbonate Capsule Loading Cover
Mantec Services Inc. partnered with the US Navy to build this capsule loading cover which was used for the Tomahawk missile program. This was a comprehensive build-to-print project which called upon Mantec's extensive project management, sourcing, and internal engineering skills.

Constructed of custom run polycarbonate, manufacturing required the use of advanced vacuum forming capabilities. Forming the polycarbonate dome was challenging and required a unique foam application and a wide variety of specialty sourced items. The finished thermoformed dome was subject to CMM measuring before assembly of foam, and consisted of machined parts that required passivation, anodizing, primer and painting. This project also required close technical consulting with Navy personnel and an onsite inspection by DCMA with a detailed CDRL requirement. For more information see the table below, or contact us directly.

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Highlights of this Precision Vacuum Formed Project

Product Description: Capsule Loading Cover for Tomahawk Missile Program
Precision Vacuum Forming Capabilities Applied/Processes
Primary:
Mechanical Assembly
Vacuum forming
Project management
Secondary:
Passivate
Anodize
Primer
Paint
Material Used Polycarbonate, urethane foam, metal, steel
In process testing/inspection performed CMM, calipers, micrometers, scales, radius gages, pins, height gages
Industry for Use Navy
Standards Met Customer specifications

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